A health score for every asset, with the reasons behind it
VenturusAI scores each asset from 0 to 100 using recent sensor alarms, repeat breakdowns and overdue work, and colors the plant map green, amber or red. Each score shows the penalties that produced it, and reliability and maintenance staff decide which machine to inspect or plan work on.
1 capabilities on this page’s part of the platform
Plant / Plant 1 floor
Asset health
Plant 1 · Scores refreshed 06:00
- Green
- 31
- Amber
- 4
- Red
- 1
| Asset | Score | Main reason | Open work |
|---|---|---|---|
| CNC-04 | 42 | Two spindle repairs in 60 days | WO-24817 |
| AC-02 | 68 | Monthly PM 4 days overdue | WO-24830 |
| PR-02 | 74 | Vibration alarm acknowledged | WO-24822 |
| RB-02 | 91 | None | - |
VenturusAICNC-04 scored 42
- Repeat breakdowns: two bearing failures since August.
- One high vibration alarm in the last seven days. Suggest an inspection before Friday’s run.
A score you can explain to the plant manager
Every asset gets a 0 to 100 health score built from recent sensor alarms, repeat breakdowns and overdue work. The score lists each penalty, so nobody has to trust a number they cannot read.
Asset health score with reasonsVenturusAI
Each asset gets a 0 to 100 health score from recent sensor alarms, repeat breakdowns and overdue work, and the plant map colors assets green, amber or red.
Built on your condition monitoring
Sensor readings arrive through the API, are checked against their limits on arrival, and raise alarms your team can acknowledge or shelve. Health scores are refreshed on a schedule and show on the asset and the live plant floor view.
Asset health score with reasons
Each asset gets a 0 to 100 health score from recent out-of-spec readings, corrective work and overdue work, with the reasons shown.
Sensor alarms with acknowledge and shelve
Out-of-limit readings raise alarms that operators acknowledge, shelve for a set time with a reason, or clear.
Out-of-spec readings flagged on arrival
Every incoming reading is checked against warning and critical limits for its equipment class and marked normal, warning or critical.
Live condition tiles on the plant floor view
Each machine on the plant floor view shows its latest sensor values colored by limit, plus its health score.
Health scores refreshed on a schedule
Health scores are recomputed regularly from live data rather than once at load.
From a low score to work on the schedule
A red asset leads to its history, its open work and the reliability reports behind it. The reliability engineer decides whether to inspect, plan a repair or change the PM, and the work order records the outcome.
Asset reliability report
For every asset, see corrective work count, mean time between failures and maintenance spend over a date range you choose.
Failure Pareto
Rank failure codes by how often they occur and by what they cost, for any date range, to see which few drive most of the downtime spend.
Recurring failure alerts
The maintenance hub flags assets where the same failure code has come back within 30 or 90 days.
Worst assets by MTBF
The dashboard lists the assets that fail most often, with their MTBF and corrective job count.
Related
Common questions
How is the health score calculated?
From recent sensor alarms, repeat breakdowns and overdue work on the asset. Each factor subtracts from 100, and the score shows every penalty so you can see why it landed where it did.
Does a low score create a work order automatically?
No. The score tells you where to look. A reliability engineer or planner decides what work to plan, and the work order goes through the normal approval.
Do we need sensors to use it?
Sensors add alarms to the score, but repeat breakdowns and overdue work count on their own, so assets without sensors still get a score.
Who can see the scores?
People assigned to the asset’s company and site. VenturusAI never reads data outside those assignments.
The plant never stops. Neither does the record.
Bring an asset list and a month of work orders. We will load them and walk through your own plant in VenturusEAM, from the purchase order to the depreciation run.